The article 'Super Skiving Cutter' appeared in the August 2019 issue of Gear Technology. Summary Mitsubishi Heavy Industries, Ltd. (MHI) conducted a comparison test between the super skiving cutter and the pinion skiving cutter used in the conventional skiving process and the test results are reported here. Since power skiving was conceived in 1910, it was recognized that skiving had the potential to be a much more productive process than shaping for cutting most internal gears. However, it has only been with the development of more robust and rigid machining centres and synchronized spindles that a wider use of power skiving has been possible. 1 Power Skiving of Cylindrical Gears on Different Machine Platforms (January/February 2014) It has long been known that the skiving process for machining internal gears is multiple times faster than shaping, and more flexible than broaching, due to skiving 's continuous chip removal capability. DMG MORI Technology Cycles. Support Programming for Power Skiving. Gear Hobbing. Support Gear Machining with Hob Cutter. DMG MORI gearMILL. Machining of Various Gears. Solution Center (Showroom) Our dedicated staff is always on hand to provide you with the best advice and solutions for your machining needs. Visit your nearest DMG MORI.
Support Programming for Power Skiving
gearSKIVING supports programming for gear machining called power skiving. As operators can set the parameters by the conversational programming method, the optimal program can be created for each customer easily, and the programming time is drastically reduced.
Main Applicable models
- NLX series(Y type)
- CTX TC/CTX TC 4A series
- DMU/DMC FD duoBLOCK series
- NTX、NZX series
Background of Development
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Power skiving that has drawn attention in recent years is an innovative machining method for generating gears. A workpiece and a skiving tool are set at a certain angle and rotated in synchronization. Yet the programs for power skiving is very complex and takes time to create. Therefore, DMG MORI has developed gearSKIVING that enables easy creation of programming for power skiving in a short time.
Unique Selling Points
![Machine Machine](/uploads/1/3/4/3/134353740/737525166.jpg)
![Power skiving dmg 2 Power skiving dmg 2](/uploads/1/3/4/3/134353740/502538314.jpg)
1.Versatility
D3 area dmg apply to pets for kids. gearSKIVING supports machining of spur gears and external/internal gears such as helical gears, and spline machining, and is available on both the NLX series Y-axis specification (turning center); the CTX TC series (integrated mill turn centers); DMU FD duoBLOCK series (5-axis machines), followed by more in the future.
2.Conversational Programing
Operators can set parameters for the number of gear tooth and the angles by the conversational programming method, while checking the graphics displayed on CELOS, an HMI. Inputting parameters does not require any special skills. As the programming is done interactively, the programs can be created in a short time.
3.High Productivity
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gearSKIVING enables gear machining on one machine, instead of multiple machines including specialized machines as in the conventional way. For example, machining that needs nine setups can be completed with one setup on an integrated mill turn center, a CTX TC series model equipped with gearSKIVING. The conventional method, where gear machining and shaving are done on separate machines, used to take some 40 minutes. With gearSKIVING, it takes only 10 minutes to get all the processes done according to the DMG MORI study.
Power Skiving Machine
Inputting gear parameters by conversational programming
(Internal gear)
(Internal gear)
Inputting gear parameters by conversational programming
(External gear) 7zip dmg.
(External gear) 7zip dmg.